PLC Technician at Star Electric

About Our PLC Technician Team

At Star Electric, our PLC Technician team is the backbone of our operations, renowned for delivering exceptional automation solutions in Hendersonville and its neighboring cities, including Gallatin, Goodlettsville, and Lebanon. Our reputation is built on a commitment to excellence and a drive to innovate, providing top-tier service to a diverse range of industrial and commercial projects. As a PLC Technician with Star Electric, you will be part of a team that tackles complex automation challenges, ensuring the seamless operation of advanced control systems. Our projects span across various sectors, including manufacturing, utilities, and infrastructure, allowing you to apply your skills in dynamic and stimulating environments.

The PLC Technician Position

Join our dynamic team as a PLC Technician, where your expertise will play a pivotal role in the success of our projects. Your day-to-day responsibilities will include the programming, installation, and maintenance of PLC systems, ensuring their optimal performance and reliability. You’ll work in diverse settings, from industrial plants to commercial facilities, adapting to the unique demands of each project. Our team operates under the guidance of experienced project managers and senior technicians, fostering a collaborative environment that encourages learning and innovation. At Star Electric, we are committed to your professional growth, offering opportunities to advance your career within the company through continuous learning and challenging assignments.

Core PLC Technician Responsibilities

Lead the commissioning and startup of PLC and DDC control systems, ensuring seamless integration and reliable performance. Collaborate with engineers, clients, and electrical teams to solve automation challenges and deliver high-quality outcomes. Maintain detailed records of system modifications and operations, ensuring all project documentation aligns with current statuses. Provide technical leadership on-site, guiding subcontractors, enforcing quality control standards, and resolving issues efficiently. Travel to client sites as needed (up to 30%) to oversee project implementation and ensure operational success.

Advanced Technical Duties

• Develop and implement advanced control algorithms to optimize system performance.
• Conduct comprehensive diagnostics and troubleshooting of complex PLC networks.
• Integrate PLC systems with SCADA platforms for enhanced monitoring and control.
• Perform firmware updates and system upgrades to maintain cutting-edge technology.

Regional Project Specifics

• Engage in automation projects within regional manufacturing hubs in Gallatin and Goodlettsville.
• Lead control system installations for infrastructure projects in Lebanon and surrounding areas.

Safety Protocols

• Adhere to OSHA and company-specific safety standards.
• Conduct regular safety audits and risk assessments on project sites.
• Utilize personal protective equipment (PPE) and enforce safety guidelines among team members.

Required Experience & Skills

Candidates must have 2+ years of experience with Siemens TIA Portal, Allen Bradley Studio 5000, or similar platforms such as Inductive Automation Ignition or ICONICS. Proficiency in PLC installation, commissioning, and troubleshooting is essential, along with a strong understanding of HVAC control theory, electronics, and electrical circuits. Excellent communication skills, the ability to work independently, and a proactive approach to problem-solving are critical for success.

Essential Certifications

• Certification in Siemens or Allen Bradley PLC programming.
• OSHA 10 or 30 certification for safety compliance.

Required Technical Knowledge

• In-depth knowledge of industrial communication protocols (e.g., Modbus, Profibus).
• Expertise in electrical schematics and control panel design.

Tools & Equipment

Daily Tools Used by PLC Technicians

• Multimeters, oscilloscopes, and loop calibrators.
• PLC programming laptops and software.

Required Personal Tools

• Personal hand tools, such as screwdrivers, pliers, and wire strippers.

Company-Provided Equipment

• Specialized diagnostic tools and equipment for project-specific needs.
• Safety gear, including helmets, gloves, and protective eyewear.

Physical Requirements

Lifting Requirements

• Ability to lift and carry up to 50 pounds regularly.

Working Conditions

• Work in various environments, including industrial plants and outdoor sites.
• Frequent standing, walking, and climbing ladders.

Safety Gear Needed

• PPE such as hard hats, safety shoes, and high-visibility clothing.

Training & Development

PLC Technician Mentorship Program

• Collaborative mentorship with senior technicians for skill enhancement.

Available Certifications

• Opportunities to obtain advanced certifications in PLC and automation technologies.

Career Advancement Path

• Clear pathways to progress into senior technician and project management roles.

Compensation Package

Competitive Salary Range

• $58.65-$73.48 per hour, depending on experience.

Career Advancement Opportunities

• Structured growth opportunities within Star Electric.

Ongoing Training and Certifications

• Access to continuous education and skill development programs.

Overtime Policies

• Overtime is compensated at 1.5x the regular hourly rate.

Tool Allowances

• Annual allowances for personal tool maintenance and upgrades.

Additional Perks

• Health and dental insurance, 401(k) with company match, and paid time off.